SLM (Metal 3D Printing)
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SLM — SLM (Metal 3D Printing)

SLM (Selective Laser Melting) is an advanced metal 3D printing technology that melts fine metal powders layer-by-layer using a high-powered fiber laser. Operating inside an inert gas chamber to prevent oxidation, it builds fully dense, highly complex metal parts directly from digital CAD files without requiring traditional molds. Available materials include Aluminum (AlSi10Mg) and Stainless Steel (SUS316L) with layer thickness of 100 microns. While not a replacement for CNC machining, SLM is an excellent alternative to die casting or traditional casting processes, offering unmatched design freedom including internal cooling channels and complex lattice structures, with minimal material waste and excellent mechanical strength.

Process Overview

How SLM Works

1

Preparation

3D CAD model is sliced into thin cross-sectional layers, and necessary support structures are generated.

2

Powder Spreading

A thin layer of metal powder is rolled uniformly across the build platform.

3

Laser Melting

A powerful fiber laser traces the exact geometry of the part, fully melting the metal powder so it fuses with the layer beneath it.

4

Layering

The build platform lowers, a new layer of powder is applied, and the process repeats until the object is finished.

5

Post-Processing

Parts cool gradually in an inert gas chamber. Excess powder is recycled, support structures are removed, and parts may require CNC milling, heat treating, or finishing.

How it works diagram
Material Properties

Performance Metrics

Tensile Strength95%
Flexibility15%
Heat Resistance90%
Detail Resolution85%
Cost Efficiency40%
Ideal Applications

Best For

Aerospace components
High-performance metal parts
Heat exchangers
Custom metal prototypes
Functional metal end-use parts
Load-bearing structural components
Complex geometries in metal

Limitations & Constraints

Cost-sensitive projects (expensive process)
Large batch production (better for low-volume)
Simple geometric parts (overkill for basic shapes)
Very small features (limited resolution)
Parts requiring soft metals (limited material range)
Poor accuracy applications (tolerance-critical designs)
Parts prone to deformation during print
Applications requiring smooth surface finish (very rough surface compared to CNC)