Spring Prototyping
Back to Home
Process // Spring

Spring Prototyping

Our spring prototyping service produces custom springs in low volumes — even a single sample — for design validation and mechanical testing before committing to full tooling. We manufacture compression, extension, torsion, and flat springs to your exact specifications. Fast turnaround, no tooling fees.

Technical Specifications

Specs at a Glance

Min. Order Qty1 piece (No MOQ)
Spring TypesCompression, Extension, Torsion, Flat
Wire Diameter0.1 – 6 mm
MaterialsStandard Spring Materials Available
Lead Time5–8 business days
Spring Rate Tolerance± 10%
Advantages

Why Choose EMT for Spring Prototyping

No MOQ — Single Piece Available

Unlike traditional spring manufacturers requiring production runs of 50+ units, we can produce a single prototype spring for design validation and mechanical testing.

Fast Turnaround

Most spring prototypes are completed within 5–8 business days. There is no tooling time, die creation, or setup delay.

Engineering Consultation Included

Our Spring Specialists review your specifications, suggest optimal wire gauges and materials, and verify spring rate calculations before production.

Load Testing & QC Reports Available

Parts are tested on precision load testers. Dimensional reports and spring rate verification are provided on request.

Considerations

Design Constraints to Know

Not All Materials Always in Stock

Depending on current inventory and demand, some specialty materials (Inconel, titanium, exotic alloys) may not be immediately available. We will suggest similar materials that meet your functional requirements.

Testing Cost & Time Not Included

For low-volume and small-quantity orders, load testing and spring rate verification can exceed production cost and significantly increase delivery time. Free dimensional inspection is included; advanced testing is available as an optional add-on.

Spring Rate Tolerance ± 10%

Prototype springs have a ±10% tolerance on spring rate. For tighter tolerances, additional design iterations or production tooling may be required.

Optional Services

Heat Treatment & Coatings

Heat Treatment

Stress relief, tempering, and hardening available upon request to optimize spring performance.

Surface Coatings

Zinc plating, nickel plating, and electroless nickel available for corrosion resistance.

Spring Types

Our Expertise

Compression Spring

Compression Springs

Precision coiled springs for load resistance

Tension Spring

Tension Springs

Pulling and extension applications

Torsion Spring

Torsion Springs

Rotational and twisting forces

Flat Spring

Flat Springs

Leaf and strip spring designs

Ready to Start?

Send us your spring specifications and requirements. Our Spring Specialists will review your design and provide a detailed quote.

Get A Quote